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Advanced Therapy Medicinal Products

Advanced therapy medicinal products (ATMPs) represent a significant shift in healthcare, moving from a generalized approach to a more personalized strategy that considers a person's genetic makeup, environment and lifestyle. Within this field, cell and gene therapies have emerged as promising tools for improving patient care—with cell therapy involving the transferring of live cells into a patient and gene therapy modifying a person’s genetic code to treat or cure specific health conditions.

CMC analytical considerations for ATMPs

Chemistry, manufacturing and control (CMC) analytical testing is crucial for cell and gene therapy development in both the preclinical, clinical and commercialization phases of drug development. However, given the nature of cell and gene therapies, some traditional methodologies and instrumentation originally designed for large molecule treatments do not suffice. 

Cell therapies 

Cell therapy products present unique and complex challenges for CMC analytical testing. Often, particularly for autologous cell therapies, a narrow time window in which to test the product may be applicable before it can be administered to the patient. Sample logistics and planning are therefore vitally important in such cases to avoid significant impact on cell viability and potential efficacy. Traditional quality control (QC) tests may not be the most appropriate techniques for cell therapies. A real-time data review and approval process may be required while retaining regulatory standards to ensure patients receive safe and efficacious product in a time-critical manner.

3d render of T cells attacking cancer cells

Some key challenges associated with cell therapies

Potency

In contrast to simple biologics such as monoclonal antibodies, cell therapies typically have several mechanisms of action (MOAs) that link to the intended therapeutic effect. It is not always straightforward to understand what each of these may be due to the complex nature of interactions with other cell types and the complex biological environments such therapies are exposed to once introduced into a patient.

It is not essential that the potency assay demonstrates the product's MOA but rather that it reduces risk by detecting problems with potency-related critical quality attributes (CQAs) thought to be important for the MOA and its clinical efficacy. It is therefore even more important to begin assay development for cellular therapies at an early stage and that multiple assays are developed to attempt to fully characterize the product. Assays that measure biological activity can be challenging to develop and so the earlier data can be accumulated enhances product understanding and its potency-related CQAs. Such a matrix approach can be very informative and used for sound scientific selection of the most appropriate bioassay(s) for use in QC lot release.

We also highly recommend that clients work closely with regulatory authorities to communicate potential plans for their intended potency assay(s) to provide for an informed approach.

Genetic modification

In cases where cell therapies are produced through genetic modification, such as chimeric antigen receptor (CAR) immune cells, vector quality is critical for quality of the final product.
 

Vector safety testing should be implemented to prevent potential contamination of the final cell product and vector copy number should be maintained within defined limits. Other QC lot release assays for vectors should include purity and biological activity, as data informing on strength of the vector is important for achieving the target percentage of the final cell product. Vectors should also be tested for stability if they will be stored for prolonged periods and used for modification of multiple cell batches. 

Purity

Cellular products are often produced using a starting material that contains other unwanted cell populations. While manufacturing procedures need to be adequately developed and controlled to produce the final product from a good quality starting material, QC lot release should also be implemented for contaminating cell types and/or cellular debris in the final product.

Flow cytometry is a powerful technique that can be applied to measure surface markers related to both the product and contaminating cell types. It is also used for assessing product viability, a critical potency-related measurement.

Multiple active ingredients

 In addition to the cellular product, the final drug product may include other active ingredients intended to enhance or produce the intended clinical effect. Lot release testing must demonstrate the concentration or potency of each of the additional ingredients. If the lot release bioassay cannot demonstrate this then additional analytical procedures must be put in place. 

Safety testing

Traditional safety testing is often not appropriate for many cell therapy products, as time to execute and obtain results are prohibitive.

While allogeneic cell therapies, expanded and banked for cryostorage, may be tested using such conventional analytical methods, autologous cell therapies, developed from the individual patient’s’ own cells, are of limited batch size and have a very short shelf life.

A more rapid risk-based approach to safety testing may be required such as those employing PCR-based techniques.

At Labcorp, we offer considerable depth of experience with cell therapies. Given their unique assay challenges, having an experienced laboratory partner to support your drug development can make all the difference. 

Gene therapies

Gene therapy represents a transformative approach to medicine, offering potential cures for genetic diseases, cancers and other complex conditions. Unlike traditional therapies, gene therapy seeks to treat the root cause of diseases by introducing, modifying or repairing genes within a patient’s cells. This can be achieved through various modalities, each with its own set of challenges and requirements for analytical testing.

Cell abstract concept. Under microscope. 3d render illustration

These modalities typically include:

Viral vectors

The most common delivery method for gene therapy, including adeno-associated viruses (AAVs), lentiviruses, adenoviruses and retroviruses. These vectors deliver therapeutic genes to target cells

Non-viral delivery methods

These include lipid nanoparticles (LNPs), electroporation and other innovative technologies aimed at safely delivering genes without the use of viruses

Gene editing technologies

Techniques like CRISPR/Cas9 allow for precise editing of a patient's genome to correct genetic mutations directly

Cell and tissue-based therapies

These therapies may involve the modification of a patient’s own cells outside of the body (ex-vivo) before reintroducing them to treat disease

Each modality involves unique technical and regulatory considerations, but all share the core requirement for rigorous CMC analytical testing to ensure the final product is safe, effective and compliant with regulatory standards.

Some key challenges associated with gene therapies

The development of gene therapy products presents several challenges, particularly when it comes to the CMC analytical testing of the viral vectors, genomic payloads and the final therapeutic product. These challenges are especially important in the context of the varied modalities used in gene therapy development and include:

Characterizing the viral vector

Viral vector types: Whether using AAV, lentiviruses or adenoviruses, the type of viral vector chosen must be fully characterized to ensure its identity, purity and potency. These vectors have distinct characteristics that affect their ability to efficiently deliver the therapeutic gene and transduce target cells

Packaging and efficiency: Confirming the viral vectors are properly packaged with the therapeutic gene payload and free from impurities is critical for product safety and efficacy

Characterizing the genomic payload (therapeutic gene)

A properly designed, stable and functional payload is key to the success of gene therapy. As the genomic payload is the functional element in a gene therapy, accurate determination of the genome titre is essential

Characterizing the complete particle (viral vector + payload)

Thorough characterization of the complete particle—the viral vector carrying the genomic payload—is essential for confirming the integrity, functionality and uniformity of the final product

Key tests include assessing particle size distribution, encapsulation efficiency and transduction efficiency, as well as verifying the homogeneity of the viral particles

Potency determination

Potency assays are critical to demonstrating that a gene therapy product can achieve the intended therapeutic effect. While many gene therapy analytical packages can leverage platform methods, potency assays are unique to the therapeutic product. It is critical to develop phase-appropriate potency assays early in product development, considering a matrix approach. During early phases, it may be sufficient to confirm mRNA/protein expression levels. As development progresses, a cell-based potency assay, reflecting the intended mode of action, will be required

Labcorp’s biopharmaceutical CMC services has extensive experience in developing robust analytical methods for the comprehensive characterization and potency assessments of gene therapy products. Further, we offer analytical development, validation, GMP stability and batch release studies for gene therapies.

Engineered bacteria

Labcorp’s biopharmaceutical CMC services are experienced in the development of engineered bacterial therapeutics, as many of the requirements for cell therapy development also apply to bacterial therapies. 

We have considerable experience in viable bacterial cell analysis, target colony forming unit (CFU) assessments, and the development of product-specific potency assay development and validation to meet clinical release requirements. 

Bacterial therapeutics bring unique assay challenges—having Labcorp’s experience and capabilities support your drug development can make all the difference. 

Colorful lines of light

Resources

Info Sheet

Potency Assay Development. Creating Potential. Together.

Article

Potency assays 101: How to develop a CMC relative potency assay

Article

ATMP Potency Assay Strategies: Adding Value to Your Asset and Avoiding Delays in Development